Showing posts with label controller. Show all posts
Showing posts with label controller. Show all posts

Tuesday, December 17, 2013

DC Fan Controller

This circuit is ideal to control the cooling fan of heat generated electronic gadgets like power amplifiers. The circuit switches on a fan if it senses a temperature above the set level. The fan automatically turns off when the temperature returns to normal. The circuit uses an NTC (Negative Temperature Coefficient) Thermister to sense heat. NTC Thermister reduces its resistance when the temperature in its vicinity increases.

IC1 is used as a voltage comparator with two potential dividers in its inputs. Resistor R1 and VR1 forms one potential divider connected to the non inverting input of IC1 and another potential divider comprising R2 and the 4.7K Thermistor supplying a variable voltage to the inverting input of IC1. VR1 is adjusted so as to give slightly lesser voltage at the non inverting input than the inverting input at room temperature.

DC Fan Controller Circuit


In this state, output of IC1 will be low and the Fan remains off. When the temperature near the Thermister increases, its resistance decreases and conducts. This drops the voltage at pin 2 of IC1 and its output becomes high. T1 then triggers and fan turn on. Red LED indicates that fan is running. Capacitor C1 gives a short lag before T1 turns on to avoid false triggering and to give proper bias to T1.

DC fan can be the one used in Computer SMPS. Keep the Thermistor near the heat sink of the Amplifier PCB and switch on the amplifier for 10 minutes. Then adjust VR1 till the Fan stop running.When the temperature rises, Fan will automatically switch on.
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Saturday, October 5, 2013

12V Speed Controller Dimmer

This handy circuit can be used as a speed controller for a 12V motor rated up to 5A (continuous) or as a dimmer for a 12V halogen or standard incandescent lamp rated up to 50W. It varies the power to the load (motor or lamp) using pulse width modulation (PWM) at a pulse frequency of around 220Hz.

SILICON CHIP has produced a number of DC speed controllers over the years, the most recent being our high-power 24V 40A design featured in the March & April 2008 issues. Another very popular design is our 12V/24V 20A design featured in the June 1997 issue and we have also featured a number of reversible 12V designs.

Circuit looks like:

12V-speed-controller-lamp-dimmer-circuit

For many applications though, most of these designs are over-kill and a much simpler circuit will suffice. Which is why we are presenting this basic design which uses a 7555 timer IC, a Mosfet and not much else. Being a simple design, it does not monitor motor back-EMF to provide improved speed regulation and nor does it have any fancy overload protection apart from a fuse. However, it is a very efficient circuit and the kit cost is quite low.

Parts layout:

parts-layout-12V-speed-controller-lamp-dimmer-circuit

Connection diagram:

12V-motor-speed-controller-lamp-dimmer-circuit

There are many applications for this circuit which will all be based on 12V motors, fans or lamps. You can use it in cars, boats, and recreational vehicles, in model boats and model railways and so on. Want to control a 12V fan in a car, caravan or computer? This circuit will do it for you.

Circuit diagram:

12V-speed-controller-lamp-dimmer-circuit-diagram

The circuit uses a 7555 timer (IC1) to generate variable width pulses at about 210Hz. This drives Mosfet Q3 (via transistors Q1 & Q2) to control the speed of a motor or to dim an incandescent lamp.
Halogen lamps:
While the circuit can dim 12V halogen lamps, we should point out that dimming halogen lamps is very wasteful. In situations where you need dimmable 12V lamps, you will be much better off substituting 12V LED lamps which are now readily available in standard bayonet, miniature Edison screw (MES) and MR16 halogen bases. Not only are these LED replacement lamps much more efficient than halogen lamps, they do not get anywhere near as hot and will also last a great deal longer.

Source: Silicon Chip 15 November 2008

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