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Tuesday, December 17, 2013

DC Fan Controller

This circuit is ideal to control the cooling fan of heat generated electronic gadgets like power amplifiers. The circuit switches on a fan if it senses a temperature above the set level. The fan automatically turns off when the temperature returns to normal. The circuit uses an NTC (Negative Temperature Coefficient) Thermister to sense heat. NTC Thermister reduces its resistance when the temperature in its vicinity increases.

IC1 is used as a voltage comparator with two potential dividers in its inputs. Resistor R1 and VR1 forms one potential divider connected to the non inverting input of IC1 and another potential divider comprising R2 and the 4.7K Thermistor supplying a variable voltage to the inverting input of IC1. VR1 is adjusted so as to give slightly lesser voltage at the non inverting input than the inverting input at room temperature.

DC Fan Controller Circuit

In this state, output of IC1 will be low and the Fan remains off. When the temperature near the Thermister increases, its resistance decreases and conducts. This drops the voltage at pin 2 of IC1 and its output becomes high. T1 then triggers and fan turn on. Red LED indicates that fan is running. Capacitor C1 gives a short lag before T1 turns on to avoid false triggering and to give proper bias to T1.

DC fan can be the one used in Computer SMPS. Keep the Thermistor near the heat sink of the Amplifier PCB and switch on the amplifier for 10 minutes. Then adjust VR1 till the Fan stop running.When the temperature rises, Fan will automatically switch on.

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Monday, September 30, 2013

9V DC Adapter With Battery Backup

With just a low cost DC adapter and the circuit described here it is possible to build a low cost stabilized, uninterruptable 9V supply. On the grounds of safety and economy, a simple unstabilized 12V D.C. adapter is used as the power source, a universal adapter with its output set to 12 V will do equally well. The output voltage of an adapter under low load conditions (up to approximately 1/3 of the rated output current) is over 15 V, even at the rated output current, there will be sufficient voltage to supply a 9 V voltage regulator. The rating of the DC adapter should be chosen according to the output current required at 9V. Common values are 300mA, 500mA and 1A.

The 9V voltage regulator used in this circuit has a built in thermal shutdown mechanism so that if too much current is drawn from the device, it simply turns off as it overheats and will not supply any current until the case temperature returns to normal. If the unit is intended to supply more than say 150-200mA then to prevent thermal shutdown it will be necessary to fit a heatsink to the voltage regulator. The rule of thumb used to calculate the size of heatsink is that you should be able to touch it during operation at maximum load, without burning you ﬁnger. When choosing the DC adapter, it is always better to select one with a higher current rating than is needed this will ensure that its output voltage is high enough to be able to also charge the 12V cells.

DC Adapter with Battery Backup Circuit Diagram

As long as mains voltage is on the DC adapter, the voltage across C1 will be higher than the voltage of the cells. Charging current will ﬂow through R1 and D1 to the cells. Current also ﬂows to the voltage regulator and out to the load connected at the output. Diode D2 in this situation will not conduct because the voltage at its cathode is greater than that at its anode When the mains voltage fails or is turned off, diode D2 conducts and current will now flow from the Nickel Cadmium cells to the voltage regulator, thereby automatically keeping the output voltage at 9V. The value of resistor R1 is chosen so that a charging current to the cells is not greater than 1/10th of the cells capacity (if the cells are rated at 1100mAh, the charging current must not exceed 110mA).

From the point of view of cell longevity it is better to reduce this charging current even further (1/20 or 1/50 C). When calculating this resistor, the value of the no-load voltage should be used. This will give the highest charging current. To calculate the charging current using R1 with a value of 180 Ω. The cells measure 13.8 V when fully charged and the no-load output voltage of the DC adapter is 17V. Charging current is given by the formula: (17V – 13.8V – 0.7V) / 180 = 13.9mA. Substituting the actual measured values in this formula will enable you to calculate the value of R1 to give the correct charging current for the cells.

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Tuesday, September 24, 2013

8 Volt DC PSU With Over Voltage Protection

This 8V DC power supply was designed for use with an expensive piece of electronic equipment. It features full over-voltage protection as a precaution against regulator failure, either in the supply itself or inside the equipment it is powering. The circuit uses a conventional full-wave rectifier, followed by a 3-terminal voltage regulator (REG1) with appropriate filtering. When power is applied and switch S1 is in the "Run" position, REG1s output is fed to the load via a 500mA fuse and Schottky diode D3.

This also lights LED2 (yellow) and LED3 (green), which respectively indicate the presence of the unregulated and regulated voltages. D3 is there to protect the circuit against external voltage sources (eg, charged capacitors). A "crowbar" circuit comprising ZD1 and SCR1 provides the over-voltage protection. It works like this: if a fault develops (eg, REG1 short circuit) which causes the output voltage to rise above 9.1V, ZD1 turns on and applies a voltage to the gate of SCR1.

8V DC Power Supply With Over-Voltage Protection circuit schematic

If the voltage then continues to rise, SCR1 turns on (at about 10V) and "blows" the fuse. Zener diode ZD2 provides emergency over-voltage protection in case the "crowbar" circuit develops a fault. Switch S1 is provided so the operator can occasionally test the "crowbar" function. When S1 is switched to the "Test" position, the load is disconnected by S1b and the unregulated supply voltage is applied by S1a to the "crowbar" circuit, thus causing it to trigger. When this happenS, LEDs 2 & 3 (green and yellow) extinguish and LED1 (red) lights to indicate that the SCR has triggered. The SCR turns off again when S1 is switched back to the "Run" position.

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Sunday, August 4, 2013

Build a LT3582 12 DC 5V to 12V DC Converter

Using LT3582-12 dual channel DC DC converter integrated circuit, manufactured by Linear Technology, can be designed a very simple step up dc converter. This 5 to 12V c converter electronic project provide both positive and negative outputs required in many biasing applications such as active matrix OLED (organic light-emitting diode)displays as well as CCD (charge coupled device) applications.

The LT3582 offer an I2C interface that can dynamically program output voltages, power sequencing and output voltage ramps as the application requires. The LT3582’s positive output voltage can be set between 3.2V and 12.775 in 25mV steps, whereas the negative output can be set between -1.2V and -13.95V in 50mV steps. The LT3582-12 is preconfigured with ±12V output, requiring no future programming.

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Monday, July 8, 2013

12V DC Switch Mode Power Supply Rise

Basic Of Switch Mode Power Supply

In recent years, the use of switch mode power supply (SMPS) has become more comon as more applications demand for greater power eficiency. It makes use of semiconductor (mostly MOSFET) fast switches to switch DC input that has been rectified at high frequency. The advantages of high frequency switching are that it reduces the size of inductor, capacitors & transformer used. Other advantages of switching power supply over linear power supply are :

1) High Efficiency (up to 90% and above for nice design).

2) Output can be higher than input.
3) Able to operate over a variety of input power supply.
4) Able to have over output.

The setback of using SMPS compared to linear power supply is that it generates electrical noise which contributes to electromagnetic compatibility design issues & more part count.

Buck Converter SMPS

The SMPS circuit below from Power Integration makes use of LNK304 as its high frequency switch. Take note that this circuit is non isolated type which means that the output is not electrically isolated from the input & all testing ought to be completed using an isolation transformer to provide the AC line input to the board.

Make positive that you have electrical safety knowledge & experience before you embark on doing this project.

The features of this project is as summarized below.

Input : 85-265 VAC
Output : 12 V, 120 mA, 1.44 Watt
Low Cost : Only 16 components are needed
No-load power consumption : < 0.2 Watt

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Thursday, April 11, 2013

24V DC Powered Beeper with 4 Separate Inputs

24v DC is a very popular voltage used in industrial settings. This hobby circuit below was designed to accept four different 24v DC alarm input signals, which are then used to drive a single low power beeper. The beeper is a magnetic type with its own oscillator/driver. The four diodes form an “OR” gate so any one of the four inputs will cause the beeper to make noise. A CMOS version of the popular 555 timer is used to strobe the beeper on and off at about 1Hz.

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Wednesday, April 10, 2013

Solid State Switch For Dc Operated Gadgets

This solid state DC switch can be assembled using just three transistors and some passive components. It can be used to switch on one gadget while switching off the second gadget with momentary operation of switch. To reverse the operation, you just have to momentarily depress another switch.

The circuit operates over 6V-15V DC supply voltage. It uses positive feedback from transistor T2 to transistor T1 to keep this transistor pair in latched state (on/ off), while the state of the third transistor stage is the complement of transistor T2’s conduction state.

Initially when switch S3 is closed, both transistors T1 and T2 are off, as no forward bias is available to these, while the base of transistor T3 is effectively grounded via resistors R8 and R6 (shunted by the load of the first gadget). As a result, transistor T3 is forward biased and gadget 2 gets the supply. This is indicated by glowing of LED2.

Circuit diagram :

Solid-State Switch For Dc-Operated Gadgets Circuit Diagram

When switch S1 is momentarily depressed, T1 gets the base drive and it grounds the base of transistor T2 via resistor R4. Hence transistor T2 (pnp) also conducts. The positive voltage available at the collector of transistor T2 is fed back to the base of transistor T1 via resistor R3. Hence a latch is formed and transistor T2 (as also transistor T1) continues to conduct, which activates gadget 1 and LED1 glows.

Conduction of transistor T2 causes its collector to be pulled towards positive rail. Since the collector of T2 is connected to the base of pnp transistor T3, it causes transistor T3 to cut off, switching off the supply to gadget 2) as well as extinguishing LED2. This status is maintained until switch S2 is momentarily pressed. Depression of switch S2 effectively grounds the base of transistor T1, which cuts off and thus virtually opens the base-emitter circuit of transistor T2 and thus cutting it off. This is the same condition as was obtained initially. This condition can be reversed by momentarily pressing switch S1 as explained earlier.

EFY lab note. During testing, it was noticed that for proper operation of the circuit, gadget 1 must draw a current of more than 100 mA (i.e. the resistance of gadget 1 must be less than 220 ohms) to sustain the latched ‘on’ state. But this stipulation is not applicable for gadget 2. A maximum current of 275 mA could be drawn by any gadget.

Author : Praveen Shanker - Copyright : EFY

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