Showing posts with label over. Show all posts
Showing posts with label over. Show all posts
Tuesday, September 24, 2013
8 Volt DC PSU With Over Voltage Protection
This 8V DC power supply was designed for use with an expensive piece of electronic equipment. It features full over-voltage protection as a precaution against regulator failure, either in the supply itself or inside the equipment it is powering. The circuit uses a conventional full-wave rectifier, followed by a 3-terminal voltage regulator (REG1) with appropriate filtering. When power is applied and switch S1 is in the "Run" position, REG1s output is fed to the load via a 500mA fuse and Schottky diode D3.
This also lights LED2 (yellow) and LED3 (green), which respectively indicate the presence of the unregulated and regulated voltages. D3 is there to protect the circuit against external voltage sources (eg, charged capacitors). A "crowbar" circuit comprising ZD1 and SCR1 provides the over-voltage protection. It works like this: if a fault develops (eg, REG1 short circuit) which causes the output voltage to rise above 9.1V, ZD1 turns on and applies a voltage to the gate of SCR1.
If the voltage then continues to rise, SCR1 turns on (at about 10V) and "blows" the fuse. Zener diode ZD2 provides emergency over-voltage protection in case the "crowbar" circuit develops a fault. Switch S1 is provided so the operator can occasionally test the "crowbar" function. When S1 is switched to the "Test" position, the load is disconnected by S1b and the unregulated supply voltage is applied by S1a to the "crowbar" circuit, thus causing it to trigger. When this happenS, LEDs 2 & 3 (green and yellow) extinguish and LED1 (red) lights to indicate that the SCR has triggered. The SCR turns off again when S1 is switched back to the "Run" position.
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This also lights LED2 (yellow) and LED3 (green), which respectively indicate the presence of the unregulated and regulated voltages. D3 is there to protect the circuit against external voltage sources (eg, charged capacitors). A "crowbar" circuit comprising ZD1 and SCR1 provides the over-voltage protection. It works like this: if a fault develops (eg, REG1 short circuit) which causes the output voltage to rise above 9.1V, ZD1 turns on and applies a voltage to the gate of SCR1.
If the voltage then continues to rise, SCR1 turns on (at about 10V) and "blows" the fuse. Zener diode ZD2 provides emergency over-voltage protection in case the "crowbar" circuit develops a fault. Switch S1 is provided so the operator can occasionally test the "crowbar" function. When S1 is switched to the "Test" position, the load is disconnected by S1b and the unregulated supply voltage is applied by S1a to the "crowbar" circuit, thus causing it to trigger. When this happenS, LEDs 2 & 3 (green and yellow) extinguish and LED1 (red) lights to indicate that the SCR has triggered. The SCR turns off again when S1 is switched back to the "Run" position.
Thursday, April 4, 2013
Logic PSU With Over Voltage Protection
A simple 5 Volt regulated PSU featuring overvoltage protection. The 5 volt regulated power supply for TTL and 74LS series integrated circuits, has to be very precise and tolerant of voltage transients. These ICs are easily damaged by short voltage spikes. A fuse will blow when its current rating is exceeded, but requires several hundred milliseconds to respond. This circuit will react in a few microseconds, triggered when the output voltage exceeds the limit of the zener diode. This circuit uses the crowbar method, where a thyristor is employed and short circuits the supply, causing the fuse to blow. This will take place in a few microseconds or less, and so offers much greater protection than an ordinary fuse.
Circuit diagram:
If the output voltage exceed 5.6Volt, then the zener diode will conduct, switching on the thyristor (all in a few microseconds), the output voltage is therefore reduced to 0 volts and sensitive logic ICs will be saved. The fuse will still take a few hundred milliseconds to blow but this is not important now because the supply to the circuit is already at zero volts and no damage can be done. The dc input to the regulator needs to be a few volts higher than the regulator voltage. In the case of a 5v regulator, I would recommend a transformer with secondary voltage of 8-10volts ac. By choosing a different regulator and zener diode, you can build an over voltag trip at any value.
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Circuit diagram:

Logic PSU With Over-Voltage Protection Circuit Diagram
If the output voltage exceed 5.6Volt, then the zener diode will conduct, switching on the thyristor (all in a few microseconds), the output voltage is therefore reduced to 0 volts and sensitive logic ICs will be saved. The fuse will still take a few hundred milliseconds to blow but this is not important now because the supply to the circuit is already at zero volts and no damage can be done. The dc input to the regulator needs to be a few volts higher than the regulator voltage. In the case of a 5v regulator, I would recommend a transformer with secondary voltage of 8-10volts ac. By choosing a different regulator and zener diode, you can build an over voltag trip at any value.
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